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Intensified and Continuous Downstream Processing

Gain operational efficiency and flexibility while reducing footprint and costs

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Looking to increase your downstream process efficiency?

In the processing of monoclonal antibodies (mAbs), polishing chromatography plays a crucial role in eliminating impurities after capture chromatography and viral inactivation. Chromatography resins effectively separate target molecules from impurities using either bind-elute or flow-through modes, and provide high binding capacity with various ligands tailored for specific molecule separation. Newer membrane technologies offer improved flexibility in a convenient single-use format that provides high flow rates and binding to boost productivity. For continuous processes, flow through cation exchange technologies such as Eshmuno® CP-FT resin and Natrix® CH chromatography membrane devices eliminates bottlenecks and offers an efficient alternative to bind-elute purification.

Process intensification, closed, and continuous bioprocessing are foundational strategies for achieving these goals. They are widely and successfully deployed in the downstream suite to be more efficient, faster, smaller, less expensive, and sustainable.

To help biopharmaceutical manufacturers intensify, closing, digitally-enhance, or go fully continuous with their processes and gain new levels of operational efficiency and flexibility, there are multiple levers within the DSP suite.

Flow-Through Polishing Chromatography

Polishing chromatography occurs post viral inactivation of mAb downstream processing to remove any remaining impurities from the monoclonal antibody feed stream. In traditional batch processes, polishing steps comprise nearly 25% of the cost of production. Integrating individual polishing steps into a single, continuous flow-through process delivers increased efficiency and yields while reducing costs by up to 10%. This intensified approach lowers the overall footprint through the elimination of intermediate hold tanks, buffer consumption reduction, and the removal of product dilution steps.  Overhead costs such as operator intervention are further reduced by the integration of process control systems.

  • Natrix® CH Chromatography Membrane offers excellent removal of aggregates and impurities in frontal chromatography mode. With high load capacities (up to 1000 g/L) and ultra-fast flow rates, this scalable, single-use device improves productivity and streamlines intensified purification while improving process economics.
  • Natrix® Q Chromatography Membrane is a high capacity, high throughput strong anion exchange membrane adsorber designed for efficient impurity removal in flow through mode. The scalable, single-use format improves your productivity, flexibility, economic utility and process robustness.
  • Eshmuno® CP-FT Resin is designed to provide efficient removal of mAb aggregates in the flow-through frontal chromatography mode of operation enabling loading capacities 10× higher than traditional bind/elute CEX chromatography.

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