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Sterile Process Sampling

Person in labcoat and protective gear using a multi-use sampling system attached to a stainless steel bioreactor

A robust pharmaceutical or biopharmaceutical drug manufacturing process relies on reliable sampling from process development through commercial manufacturing. Closed, sterile sampling solutions enable accurate, representative sample collection and minimize the risks of process contamination. 

NovaSeptum® sterile sampling solutions enable you to manually sample throughout your drug manufacturing to monitor both your product quality and process control. These sampling solutions are suitable for every process step including analysis of process analytes, measurements of product and process impurities, assessment of product quality attributes as well as sterility, bioburden, and endotoxin testing.

Key Benefits & Features

Quality you can trust: Leveraging our global quality systems and the Emprove® Program, our NovaSeptum® Sampling Systems come with extensive documentation and regulatory support, facilitating your risk assessment and process control.

Scientist in lab gear looking at a rack of tubes filled with different colored liquid
Representative Sampling

Minimizes cross-contamination risk and protects the integrity of your samples and process.

Scientist with blue gloves is connecting two sampling tubes with a connector
Closed, Easy-to-Use

Plug-and-play design with easy connectivity and multiple container options.

A bioreactor as it is used in large scale pharmaceutical manufacturing with different sampling containers.
Scalable

Multiple containers with different size options in single and manifold designs for maximum flexibility.

Sampling Solutions for Multi- and Single-Use Processes

NovaSeptum® sampling technologies offer closed, presterilized and easy to use options for both multi-use and single-use processes that ensure process integrity and representative sampling. With formats that include single units or manifolds, and range of containers to fit different sampling needs, these reliable sampling technologies can be preconfigured or configured on site depending on specific process needs.

Sampling manifold with multiple different containers connected to a stainless steel bioreactor via tubing and a blue and white holder. Containers include bags, a syringe, a bottle, and a tube with samples in orange-colored cell culture medium
Multi-Use (Stainless Steel)

NovaSeptum®  GO Sampling Systems for multi-use processes are closed, easy to use systems that ensure process integrity and representative sampling with sampling actuation evidence and control. 

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Novaseptum® SURe sampling assembly manifold connected to single-use system. Colored connectors to each sample port and sealed tubing
Single-Use

NovaSeptum® SURe Sampling Assemblies offer a closed, representative sampling solution for single-use processes that can be easily integrated using AseptiQuik® connectors or heat weldable C-Flex® tubing.

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Reliable Bioprocess Sampling

From bioreactor to final filling, NovaSeptum® sampling solutions provide options for consistent and representative sampling so you can assure product quality and demonstrate control of your manufacturing process. These sterile, manual sampling solutions can be used throughout process development and commercial manufacturing. They excel in environments where maintain sterility is paramount, making them ideal for sterility, bioburden, mycoplasma, and endotoxin testing.

Interested in automated sampling for increased sampling frequency and enhanced process insights? Discover the MAST® Autosampling Solution, ideal for applications requiring frequent sampling and close monitoring, especially those using process analytical technology (PAT). Need more information? Jump to our technical article Bioprocess Sampling Systems: Find the Right Sampling Approach for Your Needs

Frequently Asked Questions

Closed sterile sampling is the process of collecting samples from biopharmaceutical processes while ensuring the samples remain uncontaminated. This is crucial for maintaining product quality and compliance with regulatory standards, as it allows for accurate monitoring of critical quality attributes (CQAs) and critical process parameters (CPPs) process while maintaining sample source integrity. Learn more about in our sampling in pharmaceutical and biopharmaceutical processes dedicated technical article.

NovaSeptum® sterile sampling solutions provide reliable and representative sampling while minimizing cross-contamination risks. Their closed, easy-to-use designs allow for plug-and-play connectivity and supports multiple container options, ensuring maximum flexibility for both development and manufacturing environments. They are especially well suited whenever critical sterility, mycoplasma, bioburden, and endotoxin testing is required. Learn more about in our closed sampling and NovaSeptum® sampling solutions free on-demand webinar.

Manual closed sterile sampling adheres to stringent guidelines set by regulatory bodies, ensuring that samples are collected and handled in a manner that minimizes contamination risks. Proper documentation and adherence to standard operating procedures (SOPs) during the sampling process are vital for demonstrating compliance during audits. Find out more about regulatory considerations related to sampling.

Manual closed sterile sampling may be preferred in scenarios requiring flexibility, such as during development or when sampling from unique or non-standard setups. It is highly recommended for sterility, bioburden and endotoxin testing at any stage of drug development or in GMP manufacturing. Manual sampling can be beneficial in smaller-scale operations where automated systems may not be cost-effective or practical. Explore our technical article on risk mitigation through bioburden control.

Manual closed sterile sampling can be used for most sampling needs but for routine process monitoring where frequent data points are needed to improve process understanding, process control and maintain product quality, automated sampling systems and other process analytical technology (PAT) are a better option.




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